Supply and Installation of Complete Non-woven Fabric Line for Wool

Non-woven Fabric Line for Advanced Textile Production

Project Overview

Successful Installation at BUITEMS University

Marjan Polymer Industries successfully executed the supply and installation of a complete non-woven fabric line for wool processing at the Textile LAB of BUITEMS University in Quetta, Pakistan. This state-of-the-art installation enhances the university’s research capabilities in textile engineering.

Advanced Equipment and Technology

Cutting-Edge Machinery

The project included the installation of cutting-edge machinery such as pre-fiber openers, feeding machines, carding machines, cross lappers, needle punching machines, and winding & cutting machines. Each piece of equipment is designed to ensure high efficiency and superior performance in wool processing.

Key Specifications

Pre-Fiber Opener

• Specifications: Machine width ~400mm, production capacities 20-50kg/h, power ~5kw.
• Characteristics: Loosens fiber bundles, equipped with a strong magnet for metal impurity removal.

Feeding Machine

• Specifications: Machine width ~500mm, production capacities 20-50kg/h, power 2.25kw.
• Characteristics: Mixes opened fiber and transfers even cotton layer, controlled by photoelectric constant-weight control and vibrating plate.

Carding Machine

• Specifications: Machine working width 500mm, cylinder diameter ~500mm, output capacity ~3kg/h.
• Characteristics: Suitable for combing artificial fibers, high-speed combing for even mesh, equipped with anti-metal protection device.

Cross Lapper

• Specifications: Input apron width 500mm, output apron working width 1000mm, total power ~5KW.
• Characteristics: Folds and paves the mesh evenly, controlled by frequency conversion.

Needle Punching Machine

• Specifications: Machine working width 1000mm, needle stroke 55-60mm, needle density 4000-5000s/m, total power ~5kw.
• Characteristics: Suitable for producing nonwovens, asphalt felt substrate, geotextile, with upstroke and downstroke styles.

Winding & Cutting Machine

• Specifications: Machine width 1000mm, liner speed 1-15m/min, total power 1.5kw.
• Characteristics: Cuts required width and length for packing.

Educational Enhancement

Boosting Research and Learning

By equipping BUITEMS University’s Textile LAB with this complete non-woven fabric line, we have significantly boosted the institution’s research and educational capacities. This installation enables students and researchers to engage with industry-leading technology, fostering innovation and learning.

Student and Faculty Benefits

The non-woven fabric line provides students with hands-on experience with advanced textile production technology, preparing them for industry challenges. Faculty members can leverage this equipment to conduct cutting-edge research, contributing to advancements in textile engineering.

Collaboration and Expertise

Successful Academic Partnership

This project highlights our expertise in managing complex installations and our ability to collaborate effectively with educational institutions. Our team worked closely with BUITEMS University to ensure the project met their specific needs and exceeded their expectations.

Teamwork and Coordination

The installation involved close coordination between our engineers and BUITEMS University’s staff. Our team provided detailed technical support and training, ensuring smooth operation and maintenance of the non-woven fabric line.

Future-Ready Solutions

Commitment to Innovation

The non-woven fabric line installed at BUITEMS University is not just a testament to our technical capabilities but also our commitment to sustainable and future-ready solutions. The advanced features of this machinery ensure minimal fiber damage and efficient production, aligning with global standards in textile manufacturing.

Long-Term Impact

The installation of this advanced equipment positions BUITEMS University at the forefront of non-woven fabric research and production. The non-woven fabric line is expected to facilitate significant advancements in textile applications, contributing to various industrial sectors.

Equipment Supplied

Non-woven Fabric Line Components

We supplied the complete non-woven fabric line with comprehensive specifications to ensure advanced textile manufacturing capabilities.

Specifications

• Pre-Fiber Opener: Machine width ~400mm, production capacities 20-50kg/h, power ~5kw.
• Feeding Machine: Machine width ~500mm, production capacities 20-50kg/h, power 2.25kw.
• Carding Machine: Machine working width 500mm, cylinder diameter ~500mm, output capacity ~3kg/h.
• Cross Lapper: Input apron width 500mm, output apron working width 1000mm, total power ~5KW.
• Needle Punching Machine: Machine working width 1000mm, needle stroke 55-60mm, needle density 4000-5000s/m, total power ~5kw.
• Winding & Cutting Machine: Machine width 1000mm, liner speed 1-15m/min, total power 1.5kw.

Installation and Training

Comprehensive Support

The complete installation and commissioning were carried out at BUITEMS University by factory-trained engineers and technicians from Marjan Polymer Industries, supported online by the manufacturer’s engineers.

Training Program

Comprehensive training was provided to the university’s staff to ensure they could effectively use and maintain the new equipment. The training covered operational procedures, maintenance techniques, and troubleshooting.

Impact and Outcome

Enhancing Research Capabilities

The installation of the non-woven fabric line has significantly enhanced BUITEMS University’s capacity for cutting-edge research in textile manufacturing. This addition positions BUITEMS as a leading institution in textile engineering education and research in Pakistan.

Long-Term Benefits

The long-term benefits include improved educational outcomes, increased research opportunities, and strengthened industry-academia collaboration. The non-woven fabric line is expected to drive innovation and contribute to significant advancements in the textile industry.

Contact Information

Get in Touch

For more information on our projects or to discuss your own requirements, please contact us at:

• Email: [email protected]
• Phone: +92-321-9993-919
• Address: LG-8, Sohail Centre, Dil Muhammad Road, Lahore, Pakistan