Fabrication and Installation of Bioreactor (Fermentor)

Bioreactor (Fermentor) for Advanced Biochemistry Research

Project Overview

Successful Installation at GCWUF

Marjan Polymer Industries successfully fabricated and installed a bioreactor (fermentor) for vaccine development at the Biochemistry Lab of Government College Women University Faisalabad (GCWUF). This advanced bioreactor enhances the university’s research and development capabilities in biochemistry and vaccine production.

Advanced Equipment and Technology

Bioreactor: Model SBR-5

The bioreactor, model SBR-5, is locally manufactured by Marjan Polymer Industries. It is designed to support batch, semi-batch, and fed-batch reactions, with a working volume of 5-8 liters. The stainless steel 316 construction ensures durability and high performance.

Key Specifications

Bioreactor Vessel

• Material: Stainless Steel 316L
• Volume: 25 Liters
• Features: Observation window, additional pump port, mechanical stirring, interchangeable impellers, and safety valve.

Control Systems

• pH Control: Automatic pH adjustment and dosing system with pump.
• Temperature Control: Automatic temperature controller with PT-100 type sensor.
• Gas Control: Equipped with gas flow rotameters and multiple gas inlet/outlet ports.

Additional Features

• Cooling System: Automatic low-temperature rapid cooling with chiller.
• Autoclave Capability: Can be used as an individual built-in autoclave system.
• Gas Cylinders: Laboratory size nitrogen and oxygen gas cylinders included.

Educational Enhancement

Boosting Research and Learning

This installation has significantly improved the research capabilities of GCWUF’s Biochemistry Lab. Students and researchers now have access to cutting-edge technology for advanced studies in bioreaction and vaccine development, fostering innovation and scientific breakthroughs.

Student and Faculty Benefits

The bioreactor provides students with hands-on experience with advanced bioreaction technology, preparing them for industry challenges. Faculty members can leverage this equipment to conduct cutting-edge research, contributing to advancements in biochemistry and vaccine production.

Collaboration and Expertise

Successful Academic Partnership

The project showcases our expertise in bioreactor fabrication and installation, as well as our ability to collaborate effectively with academic institutions. Our team worked closely with GCWUF to meet their specific requirements and ensure the successful implementation of the project.

Teamwork and Coordination

The installation involved close coordination between our engineers and GCWUF’s staff. Our team provided detailed technical support and training, ensuring smooth operation and maintenance of the bioreactor.

Future-Ready Solutions

Commitment to Innovation

The bioreactor is equipped with advanced features such as automatic pH dosing, temperature control, and gas control mechanisms. It also includes an observation window, multiple liquid and gas ports, and a built-in autoclave system, ensuring it meets the highest standards for research and development in biochemistry.

Long-Term Impact

The installation of this advanced equipment positions GCWUF at the forefront of vaccine development research. The bioreactor supports advanced bioreaction processes, contributing to significant scientific advancements and innovation.

Equipment Supplied

Bioreactor Vessel

We supplied the bioreactor vessel with comprehensive specifications to ensure advanced bioreaction capabilities.

Specifications

• Material: Stainless Steel 316L
• Volume: 25 Liters
• Features: Observation window, additional pump port, mechanical stirring, interchangeable impellers, and safety valve.

Control Systems

Advanced Control Mechanisms

• pH Control: Automatic pH adjustment and dosing system with pump.
• Temperature Control: Automatic temperature controller with PT-100 type sensor.
• Gas Control: Equipped with gas flow rotameters and multiple gas inlet/outlet ports.

Additional Features

Enhanced Functionality

• Cooling System: Automatic low-temperature rapid cooling with chiller.
• Autoclave Capability: Can be used as an individual built-in autoclave system.
• Gas Cylinders: Laboratory size nitrogen and oxygen gas cylinders included.

Installation and Training

Comprehensive Support

The complete installation and commissioning were carried out at GCWUF by factory-trained engineers and technicians from Marjan Polymer Industries, supported online by the manufacturer’s engineers.

Training Program

Comprehensive training was provided to the university’s staff to ensure they could effectively use and maintain the new equipment. The training covered operational procedures, maintenance techniques, and troubleshooting.

Impact and Outcome

Enhancing Research Capabilities

The installation of the bioreactor (fermentor) has significantly enhanced GCWUF’s capacity for cutting-edge research in vaccine development. The bioreactor supports advanced bioreaction processes, positioning the university as a leader in biochemistry research in Pakistan.

Long-Term Benefits

The long-term benefits include improved educational outcomes, increased research opportunities, and strengthened industry-academia collaboration. The bioreactor is expected to drive innovation and contribute to significant advancements in biochemistry and vaccine production.

Contact Information

Get in Touch

For more information on our projects or to discuss your own requirements, please contact us at:

• Email: [email protected]
• Phone: +92-321-9993-919
• Address: LG-8, Sohail Centre, Dil Muhammad Road, Lahore, Pakistan