Supply and Installation of 3D Spacer Loom

3D Spacer Loom for Advanced Textile Engineering

Project Overview

Successful Installation at NTU

Marjan Polymer Industries successfully supplied and installed a state-of-the-art 3D Spacer Loom for the Composite and Textile Lab at National Textile University (NTU), Faisalabad. This advanced loom enhances the university’s research capabilities in composite and textile engineering.

Advanced Equipment and Technology

3D Fabric Development Machine: Model SGA598 Spacer

The project included the installation of the 3D Fabric Development Machine, model SGA598 Spacer, manufactured by Tongyuan Textile, China. This machine is designed to work with a variety of materials such as Kevlar, UHMWPE, cotton, polyester, and metallic yarns. It features an electronic rapier weft insertion system, automatic control systems, and the ability to weave spacer fabrics with thicknesses ranging from 2mm to 10mm.

Key Specifications

Machine and Material Capabilities

• Model: SGA598 Spacer
• Manufacturer: Tongyuan Textile, China
• Materials: Kevlar, Carbon, Glass, Dyneema, Spectra, UHMWPE, Cotton, Polyester, Metallic yarns, etc.

Technical Features

• Reed Width: 71 cm
• Effective Width: 60 cm
• Speed: 30-45 weft insertions per minute
• Heald Frames: 22 total, including 2 twisted heald frames
• Spacer Thickness: 2mm – 10mm
• Double Back Beams and Let-off Mechanism
• Pneumatic Control Element for Multi-Arm Opening Mechanism
• Electronic Control Coiling with Stepper Motor

Educational Enhancement

Boosting Research and Learning

This installation significantly boosts NTU’s research and educational capacities, allowing students and researchers to engage with cutting-edge technology. The 3D Spacer Loom supports advanced studies in textile and composite material development, fostering innovation and learning.

Student and Faculty Benefits

The 3D Spacer Loom provides students with hands-on experience with advanced textile technology, preparing them for industry challenges. Faculty members can leverage this equipment to conduct cutting-edge research, contributing to advancements in textile engineering.

Collaboration and Expertise

Successful Academic Partnership

This project showcases our expertise in managing complex installations and our ability to collaborate effectively with academic institutions. Our team worked closely with NTU to ensure the project met their specific needs and exceeded their expectations.

Teamwork and Coordination

The installation involved close coordination between our engineers and NTU’s staff. Our team provided detailed technical support and training, ensuring smooth operation and maintenance of the 3D Spacer Loom.

Future-Ready Solutions

Commitment to Sustainability

The 3D Spacer Loom installed at NTU is not just a testament to our technical capabilities but also our commitment to sustainable and future-ready solutions. The machine’s advanced features ensure high efficiency, precision, and the ability to handle a wide range of materials, aligning with global standards in textile manufacturing.

Long-Term Impact

The installation of this advanced equipment positions NTU at the forefront of textile research and development. The 3D Spacer Loom is expected to facilitate significant advancements in composite materials, contributing to various industrial applications.

Equipment Supplied

3D Fabric Development Machine (3D Woven Spacer)

We supplied the 3D Fabric Development Machine with comprehensive specifications to ensure advanced textile engineering capabilities.

Specifications

• Model: SGA598 Spacer
• Manufacturer: Tongyuan Textile, China
• Materials: Kevlar, Carbon, Glass, Dyneema, Spectra, UHMWPE, Cotton, Polyester, Metallic yarns, etc.
• Reed Width: 71 cm
• Effective Width: 60 cm
• Speed: 30-45 weft insertions per minute
• Heald Frames: 22 total, including 2 twisted heald frames
• Spacer Thickness: 2mm – 10mm
• Double Back Beams and Let-off Mechanism
• Pneumatic Control Element for Multi-Arm Opening Mechanism
• Electronic Control Coiling with Stepper Motor

Installation and Training

Comprehensive Support

The complete installation and commissioning were carried out at NTU by factory-trained engineers and technicians from Marjan Polymer Industries, supported online by the manufacturer’s engineers.

Training Program

Comprehensive training was provided to the university’s staff to ensure they could effectively use and maintain the new equipment. The training covered operational procedures, maintenance techniques, and troubleshooting.

Impact and Outcome

Enhancing Research Capabilities

The installation of the 3D Spacer Loom has greatly enhanced NTU’s capability to conduct advanced research and development in textile and composite materials. This addition positions NTU as a leading institution in textile engineering education and research in Pakistan.

Long-Term Benefits

The long-term benefits include improved educational outcomes, increased research opportunities, and strengthened industry-academia collaboration. The 3D Spacer Loom is expected to drive innovation and contribute to significant advancements in the textile industry.

Contact Information

Get in Touch

For more information on our projects or to discuss your own requirements, please contact us at:

• Email: [email protected]
• Phone: +92-321-9993-919
• Address: LG-8, Sohail Centre, Dil Muhammad Road, Lahore, Pakistan