Supply and Installation of 3D Weaving Machine

3D Weaving Machine for Advanced Textile

Project Overview

Successful Installation at NTU

Marjan Polymer Industries successfully supplied and installed a state-of-the-art Multiaxial 3D Weaving Machine for the Composite and Textile Lab at National Textile University (NTU), Faisalabad. This advanced equipment enhances the university’s capabilities in textile and composite material research.

Advanced Equipment and Technology

3D Weaving Machine: Model SGA-598/3D

The Multiaxial 3D Weaving Machine, model SGA-598/3D, is designed to weave 3D multi-layer fabrics using high-performance fibers such as carbon, glass, and Kevlar. It features a rigid rapier weft insertion system, a dobby shedding system, and dual-direction electronic control weft selection, ensuring precise and efficient operation.

Key Specifications

Model and Configuration

• Model: M3DW
• Bobbin Creel: 300 No.
• Working Width: 500 mm
• Number of Layers: 3

Technical Features

• Picking System: Rigid rapier picking system
• Shedding System: Dobby
• Operating Speed: Up to 30 rpm
• Weft Selection: Dual-direction electronic control
• Warp Let-off Systems: Fixed length, constant tension, passive warp let-off
• Weft Insertion: Rigid rapier
• Weft Density Range: 10-255 picks/10cm

Educational Enhancement

Boosting Research and Learning

This installation significantly boosts NTU’s research and educational capacities, allowing students and researchers to engage with cutting-edge technology. The 3D Weaving Machine supports advanced studies in textile and composite material development, fostering innovation and learning.

Student and Faculty Benefits

The presence of the 3D Weaving Machine provides students with hands-on experience with advanced textile technology, preparing them for industry challenges. Faculty members can leverage this equipment to conduct cutting-edge research, contributing to advancements in textile engineering.

Collaboration and Expertise

Successful Academic Partnership

This project showcases our expertise in managing complex installations and our ability to collaborate effectively with academic institutions. Our team worked closely with NTU to ensure the project met their specific needs and exceeded their expectations.

Teamwork and Coordination

The installation involved close coordination between our engineers and NTU’s staff. Our team provided detailed technical support and training, ensuring smooth operation and maintenance of the 3D Weaving Machine.

Future-Ready Solutions

Commitment to Sustainability

The 3D Weaving Machine installed at NTU is not just a testament to our technical capabilities but also our commitment to sustainable and future-ready solutions. The machine’s advanced features ensure high efficiency, precision, and the ability to handle a wide range of materials, aligning with global standards in textile manufacturing.

Long-Term Impact

The installation of this advanced equipment positions NTU at the forefront of textile research and development. The 3D Weaving Machine is expected to facilitate significant advancements in composite materials, contributing to various industrial applications.

Equipment Supplied

Accessories, Tools & Parts

We supplied a comprehensive set of accessories and tools to ensure the efficient operation and maintenance of the 3D Weaving Machine.

Accessories Included

• Weft Cutter
• Basic Hand Tools Set
• Operation Manual
• Quick Joint
• Air Tube
• Clean Air Gun
• Brusher
• Solenoid Valve

Installation and Training

Comprehensive Support

The complete installation and commissioning were done at NTU by qualified factory-trained engineers and technicians from Marjan Polymer Industries, with collaborative work from local engineers and technicians.

Training Program

Comprehensive training was provided to the university’s staff to ensure they could effectively use and maintain the new equipment. The training covered operational procedures, maintenance techniques, and troubleshooting.

Impact and Outcome

Enhancing Research Capabilities

The installation of the Multiaxial 3D Weaving Machine has greatly enhanced NTU’s capability to conduct advanced research and development in textile and composite materials. This addition positions NTU as a leading institution in textile engineering education and research in Pakistan.

Long-Term Benefits

The long-term benefits include improved educational outcomes, increased research opportunities, and strengthened industry-academia collaboration. The 3D Weaving Machine is expected to drive innovation and contribute to significant advancements in the textile industry.

Contact Information

Get in Touch

For more information on our projects or to discuss your own requirements, please contact us at:

• Email: [email protected]
• Phone: +92-321-9993-919
• Address: LG-8, Sohail Centre, Dil Muhammad Road, Lahore, Pakistan