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Fabrication and Installation of Clay Extruder

Project Details

Categories: Chemical Engineering Laboratory

Department: Department of Chemical Engineering, 

Institute: University of Engineering & Technology (UET)

Completion: 2023

Location: Peshawar, Pakistan

Successful Fabrication and Installation of Clay Extruder

Clay Extruder for Advanced Engineering Applications

Project Overview

Successful Installation at UET Peshawar

Marjan Polymer Industries successfully fabricated and installed a state-of-the-art clay extruder at the Department of Chemical Engineering, University of Engineering & Technology (UET) Peshawar. This advanced equipment enhances the university’s research capabilities in material engineering and processing.

Advanced Equipment and Technology

Clay Extruder: Technical Specifications

The clay extruder, locally manufactured by Marjan Polymer Industries, is designed to process various types of clay and other materials. It features robust construction and advanced controls to ensure efficient and consistent extrusion processes.

Key Specifications
SpecificationDetails
Material of Machine ConstructionClay Extruder structural body fabricated with stainless steel material.
Mixing AugersDual-sided mixing screws/augers assembled within the mixing chamber made-up with stainless steel material.
Nozzle DiameterExtrusion nozzle diameter of 3” – 4”.
Max. Batch CapacityThe extrusion batch capacity of 20-25 Kg.
Hopper SizeHopper size of extruder about 9” to 12”.
Clay Cut-offExtruded clay cut-off by wired cutting system.
ConveyorExtruded clay receiving conveyor table placed with the main extruder for clay receiving purposes.
Collection ChamberExtruded clay collection chamber placed under the conveyor table coated with “Cold Galvanizing Compound” having 96.40% zinc content in dry film thickness.
Vacuum MixingClay extruder fabricated with a vacuum mixing system in the clay mixing chamber. The vacuum mixing provides an efficient degassed clay mixture while extruding.
Pressure ValveVacuum pressure relief valve mounted with the vacuum system.
Vacuum GaugeThe vacuum gauge mounted on the clay extruder for the continuous monitoring of vacuum within the mixing chamber.
Vacuum PumpOil-free vacuum pump provided along with the clay extruder.
MotorMinimum 1 HP Gear Driven Motor installed for the clay extrusion.
PowerElectric power of 220V, 50/60 Hz.
Dual Safety SystemLimit switch and overload systems installed in the clay extruder for controlling the electric overloads.
Extruding DieExtrusion dies made-up of stainless steel having multi-dimensions in one single die provided along with the clay extruder. Flat sheets die and tube-shaped die (one each) provided free of cost.
Roller ShelfClay extruder furnished with stainless steel roller shelf.
AccessoriesAll the required accessories (tools, gloves, screwdrivers, etc.) provided along with the clay extruder to make it operational and easy to clean and service.

Educational Enhancement

Boosting Research and Learning

By equipping UET Peshawar’s Department of Chemical Engineering with this clay extruder, we have significantly boosted the institution’s research and educational capacities. This installation enables students and researchers to engage with industry-leading technology, fostering innovation and learning.

Student and Faculty Benefits

The clay extruder provides students with hands-on experience with advanced material processing technology, preparing them for industry challenges. Faculty members can leverage this equipment to conduct cutting-edge research, contributing to advancements in material engineering.

Collaboration and Expertise

Successful Academic Partnership

This project highlights our expertise in managing complex installations and our ability to collaborate effectively with educational institutions. Our team worked closely with UET Peshawar to ensure the project met their specific needs and exceeded their expectations.

Teamwork and Coordination

The installation involved close coordination between our engineers and UET Peshawar’s staff. Our team provided detailed technical support and training, ensuring smooth operation and maintenance of the clay extruder.

Future-Ready Solutions

Commitment to Innovation

The clay extruder installed at UET Peshawar is not just a testament to our technical capabilities but also our commitment to sustainable and future-ready solutions. The advanced features of this machinery ensure minimal material waste and efficient production, aligning with global standards in material processing.

Long-Term Impact

The installation of this advanced equipment positions UET Peshawar at the forefront of material engineering research and development. The clay extruder is expected to facilitate significant advancements in material processing applications, contributing to various industrial sectors.

Installation and Training

Comprehensive Support

The complete installation and commissioning were carried out at UET Peshawar by factory-trained engineers and technicians from Marjan Polymer Industries, supported online by the manufacturer’s engineers.

Training Program

Comprehensive training was provided to the university’s staff to ensure they could effectively use and maintain the new equipment. The training covered operational procedures, maintenance techniques, and troubleshooting.

Impact and Outcome

Enhancing Research Capabilities

The installation of the clay extruder has significantly enhanced UET Peshawar’s capacity for cutting-edge research in material processing. This addition positions UET Peshawar as a leading institution in chemical engineering education and research in Pakistan.

Long-Term Benefits

The long-term benefits include improved educational outcomes, increased research opportunities, and strengthened industry-academia collaboration. The clay extruder is expected to drive innovation and contribute to significant advancements in material processing.

Contact Information

Get in Touch

For more information on our projects or to discuss your own requirements, please contact us at:

  • Email: [email protected]
  • Phone: +92-332-939-9992, +92-423-739-5093
  • Address: Office No. 8-LG, Sohail Centre, Dil Muhammad Road, Lahore, Pakistan

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