Autoclave High Pressure Reactor
Advanced Chemical Reaction Solution
High-Performance Autoclave Reactor
Product Introduction
The Autoclave High Pressure Reactor by Marjan Polymer Industries is a state-of-the-art equipment designed for conducting chemical reactions under high pressure and temperature conditions. This reactor is ideal for a wide range of industrial applications, including polymerization, hydrogenation, and chemical synthesis. Engineered with robust construction and advanced technology, it ensures precise control and reliable performance, making it an essential tool for research and industrial laboratories.
Key Features
Superior Reaction Capabilities
- High Pressure Tolerance: Capable of handling high-pressure conditions, making it suitable for various chemical reactions.
- Temperature Control: Provides precise temperature control for accurate and consistent results.
Robust Construction
- Durable Materials: Constructed with high-quality stainless steel for long-lasting performance and corrosion resistance.
- Safety Features: Equipped with safety valves and pressure relief systems to ensure safe operation.
User-Friendly Design
- Easy Operation: Intuitive controls and interface for easy setup and operation.
- Automated Functions: Includes automated functions for enhanced efficiency and productivity.
Versatile Applications
- Wide Range of Uses: Ideal for polymerization, hydrogenation, and other chemical synthesis processes.
Specifications Table
| Feature | Specification |
|---|---|
| Type | Mini Bench Top Reactor |
| Construction Material | Stainless Steel T-316 |
| Volume Capacity | 600 – 1000 ml |
| Pressure Range | 0 – 3000 Psi (207 bar) |
| Temperature Range | RT – 350°C |
| Pressure Display Module | Pressure display module with transducer (up-to 200 bar) for continuous display of operating pressure |
| Temperature Control | PID controller with remote control system |
| Temperature Display | Digital display on controller with temperature module |
| Temperature Sensor | Thermocouple with sensor and digital display system |
| Gasket | PTFE flat gasket (T or OV), withstands 350°C |
| Safety Rupture Disc/Valve | Installed along with pressure device for over pressure protection |
| Cooling | Internal cooling system with double-walled jacketed system |
| Heating System | Electric heating system, digitally controlled |
| Magnetic Drive | T316-55 type, 16 in-lbs coupling torque |
| Stirrer Motor | Minimum 1/8 hp, variable speed with digital display |
| Stirring Impellers | Dispersion blade, paddle impeller, foldable impellers available |
| Speed (Rpm) Range | 0 – 600 Rpm |
| Speed Display | Speed control module with electric control strategy and digital display |
| Interface Display | Digital display of all parameters and process conditions with required interfaces to connect with PC |
| Personal Computer | Intel core processor, 8GB RAM, 1-TB hard drive, wireless keyboard, and mouse, ~18-inches LED monitor with windows operating system pre-installed |
| Control Panel | Fully equipped with necessary controllers, wires, switches, buttons, and digital displays |
| Power Supply | 220V, 50/60 Hz / Three phases or as required |
Types of High Pressure Reactors
Standard High Pressure Reactor
- Description: Ideal for general-purpose high-pressure chemical reactions.
- Benefits: Provides reliable and consistent performance across various applications.
High-Performance High Pressure Reactor
- Description: Designed for applications requiring enhanced control and precision.
- Benefits: Ensures high efficiency and reliability in demanding environments.
Customizable High Pressure Reactor
- Description: Tailored to meet specific application requirements.
- Benefits: Offers flexibility and precision for specialized processes.
Applications
Chemical Synthesis
- Usage: Used for synthesizing various chemicals and compounds.
- Benefits: Provides precise control over reaction conditions, ensuring high yield and purity.
Polymerization
- Usage: Ideal for polymerization reactions to produce high-quality polymers.
- Benefits: Ensures consistent polymer properties and high productivity.
Hydrogenation
- Usage: Suitable for hydrogenation reactions in pharmaceutical and chemical industries.
- Benefits: Provides high efficiency and selectivity for hydrogenation processes.
Research and Development
- Usage: Used in R&D laboratories for developing new chemical processes and products.
- Benefits: Offers precise control and monitoring for experimental accuracy.
Accessories and Tools Included
Essential Accessories
- Impellers: High-quality interchangeable impellers for various mixing needs.
- Pressure and Temperature Sensors: High-precision sensors for accurate monitoring.
Additional Tools
- Cleaning Kit: Ensures easy maintenance and cleaning of the reactor.
- User Manual: Provides detailed instructions for operation and maintenance.
Spares Kit
- Contents: A set of spare parts and fittings including a 10-foot long flexible pipe, six Inconel rupture discs/valves, and different gaskets.
Installation and Training
Comprehensive Installation Services
- Process: Complete installation and setup by factory-trained engineers.
- Seamless Integration: Ensures smooth integration into your laboratory or production facility, minimizing downtime.
Thorough Training Programs
- Training: Extensive training for your staff on operating and maintaining the high-pressure reactor.
- Benefits: Maximizes productivity and efficiency by ensuring your team is proficient in using the reactor.
Warranty
Limited Warranty
- Duration: 12 months limited warranty on parts and after-sales services.
- Exclusions: Excludes consumables, user-damaged parts, and damages caused by improper handling.
