Two Roll Mill

Two Roll Mill

The Two Roll Mill provides high-precision mixing and compounding of polymers and composites. Ideal for research, development, and industrial applications. Features adjustable roll settings and robust construction.

Two Roll Mill

High-Precision Mixing and Compounding 

Advanced Two Roll Mill for Polymers and Composites

Product Introduction

The Two Roll Mill is a high-precision mixing and compounding equipment designed for the efficient processing of polymers and composites. This state-of-the-art mill is ideal for research, development, and industrial production, offering unparalleled performance in mixing, blending, and refining materials. Manufactured with robust construction and advanced features, the Two Roll Mill ensures consistent and high-quality results, making it indispensable in laboratories and manufacturing facilities.

Key Features

Superior Mixing and Compounding
  • High Efficiency: Ensures thorough mixing and compounding of materials, delivering uniform and high-quality results.
  • Consistent Performance: Provides consistent and reliable performance for various applications.
Robust Construction
  • Durable Materials: Constructed from high-quality materials to withstand rigorous use and ensure long-lasting performance.
  • Adjustable Rolls: Features adjustable roll settings for precise control over mixing and compounding processes.
Versatile Applications
  • Wide Range of Materials: Suitable for processing a variety of polymers, elastomers, and composites.
  • Customizable Settings: Offers customizable roll diameters and lengths to meet specific application requirements.
User-Friendly Design
  • Easy Operation: Intuitive controls and interface for easy setup and operation.
  • Safety Features: Equipped with safety systems to ensure safe and efficient operation.

Specifications Table

Feature Specification
Working Diameter of Rolls Min. 50mm – Max. 600mm
Working Length of Rolls Min. 250mm – Max. 1000mm
Roll Speed Adjustable
Motor Power Variable (customizable based on requirements)
Temperature Control Integrated heating and cooling systems
Material of Rolls High-hardness alloy steel
Control System PLC-based automated control
Data Output USB, Ethernet
Power Supply 220-240V, 50/60 Hz
Dimensions Varies by model
Weight Varies by model

Types of Two Roll Mills

Laboratory Two Roll Mill
  • Description: Ideal for small-scale research and development.
  • Benefits: Provides precise control for developing new formulations and materials.
Industrial Two Roll Mill
  • Description: Designed for large-scale production and continuous operations.
  • Benefits: Ensures consistent and efficient processing of materials.
High-Viscosity Two Roll Mill
  • Description: Specifically engineered for processing high-viscosity materials.
  • Benefits: Delivers uniform consistency and high-quality mixtures.

Applications

Polymer Processing
  • Usage: Used in the processing of various polymers for mixing, blending, and refining.
  • Benefits: Ensures uniform dispersion of additives and fillers for high-quality polymer products.
Composite Materials
  • Usage: Ideal for compounding composite materials with polymers and other reinforcements.
  • Benefits: Enhances the mechanical properties and performance of composite materials.
Rubber and Elastomers
  • Usage: Suitable for processing rubber and elastomers for various industrial applications.
  • Benefits: Provides consistent and high-quality rubber compounds.
Research and Development
  • Usage: Used in R&D labs for developing new materials and formulations.
  • Benefits: Offers precise control and monitoring for experimental accuracy.

Accessories and Tools Included

Essential Accessories
  • Temperature Sensors: High-precision sensors for accurate temperature monitoring.
  • Mixing Blades: Various types of mixing blades for different material processing needs.
Additional Tools
  • Cleaning Kit: Ensures easy maintenance and cleaning of the mill.
  • User Manual: Provides detailed instructions for operation and maintenance.

Installation and Training

Comprehensive Installation Services
  • Process: Complete installation and setup by factory-trained engineers and technicians.
  • Seamless Integration: Ensures smooth integration into your laboratory or production facility, minimizing downtime and maximizing efficiency.
Thorough Training Programs
  • Training: Extensive training for your staff, covering operational and maintenance aspects.
  • Benefits: Maximizes productivity and efficiency by ensuring your team is well-versed in using the mill.

Warranty

Limited Warranty
  • Duration: 12 months limited warranty on parts and after-sales services.
  • Exclusions: Excludes consumables, user-damaged parts, and damages caused by electrical failures, fire, or natural disasters.