Categories: Chemical Engineering Laboratory
Department: Department of Chemical Engineering,
Institute: University of Engineering & Technology (UET)
Completion: 2023
Location: Peshawar, Pakistan
Successful Fabrication and Installation of Clay Extruder
Clay Extruder for Advanced Engineering Applications
Project Overview
Successful Installation at UET Peshawar
Marjan Polymer Industries successfully fabricated and installed a state-of-the-art clay extruder at the Department of Chemical Engineering, University of Engineering & Technology (UET) Peshawar. This advanced equipment enhances the university’s research capabilities in material engineering and processing.
Advanced Equipment and Technology
Clay Extruder: Technical Specifications
The clay extruder, locally manufactured by Marjan Polymer Industries, is designed to process various types of clay and other materials. It features robust construction and advanced controls to ensure efficient and consistent extrusion processes.
Key Specifications
| Specification | Details |
|---|---|
| Material of Machine Construction | Clay Extruder structural body fabricated with stainless steel material. |
| Mixing Augers | Dual-sided mixing screws/augers assembled within the mixing chamber made-up with stainless steel material. |
| Nozzle Diameter | Extrusion nozzle diameter of 3” – 4”. |
| Max. Batch Capacity | The extrusion batch capacity of 20-25 Kg. |
| Hopper Size | Hopper size of extruder about 9” to 12”. |
| Clay Cut-off | Extruded clay cut-off by wired cutting system. |
| Conveyor | Extruded clay receiving conveyor table placed with the main extruder for clay receiving purposes. |
| Collection Chamber | Extruded clay collection chamber placed under the conveyor table coated with “Cold Galvanizing Compound” having 96.40% zinc content in dry film thickness. |
| Vacuum Mixing | Clay extruder fabricated with a vacuum mixing system in the clay mixing chamber. The vacuum mixing provides an efficient degassed clay mixture while extruding. |
| Pressure Valve | Vacuum pressure relief valve mounted with the vacuum system. |
| Vacuum Gauge | The vacuum gauge mounted on the clay extruder for the continuous monitoring of vacuum within the mixing chamber. |
| Vacuum Pump | Oil-free vacuum pump provided along with the clay extruder. |
| Motor | Minimum 1 HP Gear Driven Motor installed for the clay extrusion. |
| Power | Electric power of 220V, 50/60 Hz. |
| Dual Safety System | Limit switch and overload systems installed in the clay extruder for controlling the electric overloads. |
| Extruding Die | Extrusion dies made-up of stainless steel having multi-dimensions in one single die provided along with the clay extruder. Flat sheets die and tube-shaped die (one each) provided free of cost. |
| Roller Shelf | Clay extruder furnished with stainless steel roller shelf. |
| Accessories | All the required accessories (tools, gloves, screwdrivers, etc.) provided along with the clay extruder to make it operational and easy to clean and service. |
Educational Enhancement
Boosting Research and Learning
By equipping UET Peshawar’s Department of Chemical Engineering with this clay extruder, we have significantly boosted the institution’s research and educational capacities. This installation enables students and researchers to engage with industry-leading technology, fostering innovation and learning.
Student and Faculty Benefits
The clay extruder provides students with hands-on experience with advanced material processing technology, preparing them for industry challenges. Faculty members can leverage this equipment to conduct cutting-edge research, contributing to advancements in material engineering.
Collaboration and Expertise
Successful Academic Partnership
This project highlights our expertise in managing complex installations and our ability to collaborate effectively with educational institutions. Our team worked closely with UET Peshawar to ensure the project met their specific needs and exceeded their expectations.
Teamwork and Coordination
The installation involved close coordination between our engineers and UET Peshawar’s staff. Our team provided detailed technical support and training, ensuring smooth operation and maintenance of the clay extruder.
Future-Ready Solutions
Commitment to Innovation
The clay extruder installed at UET Peshawar is not just a testament to our technical capabilities but also our commitment to sustainable and future-ready solutions. The advanced features of this machinery ensure minimal material waste and efficient production, aligning with global standards in material processing.
Long-Term Impact
The installation of this advanced equipment positions UET Peshawar at the forefront of material engineering research and development. The clay extruder is expected to facilitate significant advancements in material processing applications, contributing to various industrial sectors.
Installation and Training
Comprehensive Support
The complete installation and commissioning were carried out at UET Peshawar by factory-trained engineers and technicians from Marjan Polymer Industries, supported online by the manufacturer’s engineers.
Training Program
Comprehensive training was provided to the university’s staff to ensure they could effectively use and maintain the new equipment. The training covered operational procedures, maintenance techniques, and troubleshooting.
Impact and Outcome
Enhancing Research Capabilities
The installation of the clay extruder has significantly enhanced UET Peshawar’s capacity for cutting-edge research in material processing. This addition positions UET Peshawar as a leading institution in chemical engineering education and research in Pakistan.
Long-Term Benefits
The long-term benefits include improved educational outcomes, increased research opportunities, and strengthened industry-academia collaboration. The clay extruder is expected to drive innovation and contribute to significant advancements in material processing.
Contact Information
Get in Touch
For more information on our projects or to discuss your own requirements, please contact us at:
- Email: [email protected]
- Phone: +92-332-939-9992, +92-423-739-5093
- Address: Office No. 8-LG, Sohail Centre, Dil Muhammad Road, Lahore, Pakistan