Autoclave High Pressure Reactor

Autoclave High Pressure Reactor

The Autoclave High Pressure Reactor offers high-performance reaction capabilities for various chemical processes. Ideal for chemical synthesis, polymerization, and hydrogenation, featuring precise control and robust construction.

Autoclave High Pressure Reactor

Advanced Chemical Reaction Solution

High-Performance Autoclave Reactor

Product Introduction

The Autoclave High Pressure Reactor by Marjan Polymer Industries is a state-of-the-art equipment designed for conducting chemical reactions under high pressure and temperature conditions. This reactor is ideal for a wide range of industrial applications, including polymerization, hydrogenation, and chemical synthesis. Engineered with robust construction and advanced technology, it ensures precise control and reliable performance, making it an essential tool for research and industrial laboratories.

Key Features

Superior Reaction Capabilities
  • High Pressure Tolerance: Capable of handling high-pressure conditions, making it suitable for various chemical reactions.
  • Temperature Control: Provides precise temperature control for accurate and consistent results.
Robust Construction
  • Durable Materials: Constructed with high-quality stainless steel for long-lasting performance and corrosion resistance.
  • Safety Features: Equipped with safety valves and pressure relief systems to ensure safe operation.
User-Friendly Design
  • Easy Operation: Intuitive controls and interface for easy setup and operation.
  • Automated Functions: Includes automated functions for enhanced efficiency and productivity.
Versatile Applications
  • Wide Range of Uses: Ideal for polymerization, hydrogenation, and other chemical synthesis processes.

Specifications Table

Feature Specification
Type Mini Bench Top Reactor
Construction Material Stainless Steel T-316
Volume Capacity 600 – 1000 ml
Pressure Range 0 – 3000 Psi (207 bar)
Temperature Range RT – 350°C
Pressure Display Module Pressure display module with transducer (up-to 200 bar) for continuous display of operating pressure
Temperature Control PID controller with remote control system
Temperature Display Digital display on controller with temperature module
Temperature Sensor Thermocouple with sensor and digital display system
Gasket PTFE flat gasket (T or OV), withstands 350°C
Safety Rupture Disc/Valve Installed along with pressure device for over pressure protection
Cooling Internal cooling system with double-walled jacketed system
Heating System Electric heating system, digitally controlled
Magnetic Drive T316-55 type, 16 in-lbs coupling torque
Stirrer Motor Minimum 1/8 hp, variable speed with digital display
Stirring Impellers Dispersion blade, paddle impeller, foldable impellers available
Speed (Rpm) Range 0 – 600 Rpm
Speed Display Speed control module with electric control strategy and digital display
Interface Display Digital display of all parameters and process conditions with required interfaces to connect with PC
Personal Computer Intel core processor, 8GB RAM, 1-TB hard drive, wireless keyboard, and mouse, ~18-inches LED monitor with windows operating system pre-installed
Control Panel Fully equipped with necessary controllers, wires, switches, buttons, and digital displays
Power Supply 220V, 50/60 Hz / Three phases or as required

Types of High Pressure Reactors

Standard High Pressure Reactor
  • Description: Ideal for general-purpose high-pressure chemical reactions.
  • Benefits: Provides reliable and consistent performance across various applications.
High-Performance High Pressure Reactor
  • Description: Designed for applications requiring enhanced control and precision.
  • Benefits: Ensures high efficiency and reliability in demanding environments.
Customizable High Pressure Reactor
  • Description: Tailored to meet specific application requirements.
  • Benefits: Offers flexibility and precision for specialized processes.

Applications

Chemical Synthesis
  • Usage: Used for synthesizing various chemicals and compounds.
  • Benefits: Provides precise control over reaction conditions, ensuring high yield and purity.
Polymerization
  • Usage: Ideal for polymerization reactions to produce high-quality polymers.
  • Benefits: Ensures consistent polymer properties and high productivity.
Hydrogenation
  • Usage: Suitable for hydrogenation reactions in pharmaceutical and chemical industries.
  • Benefits: Provides high efficiency and selectivity for hydrogenation processes.
Research and Development
  • Usage: Used in R&D laboratories for developing new chemical processes and products.
  • Benefits: Offers precise control and monitoring for experimental accuracy.

Accessories and Tools Included

Essential Accessories
  • Impellers: High-quality interchangeable impellers for various mixing needs.
  • Pressure and Temperature Sensors: High-precision sensors for accurate monitoring.
Additional Tools
  • Cleaning Kit: Ensures easy maintenance and cleaning of the reactor.
  • User Manual: Provides detailed instructions for operation and maintenance.
Spares Kit
  • Contents: A set of spare parts and fittings including a 10-foot long flexible pipe, six Inconel rupture discs/valves, and different gaskets.

Installation and Training

Comprehensive Installation Services
  • Process: Complete installation and setup by factory-trained engineers.
  • Seamless Integration: Ensures smooth integration into your laboratory or production facility, minimizing downtime.
Thorough Training Programs
  • Training: Extensive training for your staff on operating and maintaining the high-pressure reactor.
  • Benefits: Maximizes productivity and efficiency by ensuring your team is proficient in using the reactor.

Warranty

Limited Warranty
  • Duration: 12 months limited warranty on parts and after-sales services.
  • Exclusions: Excludes consumables, user-damaged parts, and damages caused by improper handling.