Lab Scale Jigger Dyeing Machine
Advanced Textile Dyeing Solution
High-Precision Lab Scale Jigger Dyeing Machine
Product Introduction
The Lab Scale Jigger Dyeing Machine, JD500, is designed for precise and efficient dyeing of textile samples. Ideal for research, development, and small-scale production, this machine ensures consistent and high-quality results. Engineered with advanced technology, the JD500 mimics large-scale production processes, making it an essential tool for developing accurate lab recipes and ensuring consistent production quality. Made by Marjan Polymer Industries, this machine is built to deliver reliable performance and ease of use.
Key Features
Superior Dyeing Precision
- High Accuracy: Ensures precise dyeing of textile samples, providing consistent and high-quality results.
- Variable Speed Control: Adjustable fabric speed with controller for precise dyeing.
Robust Construction
- Durable Materials: Constructed with high-quality materials for long-lasting performance.
- Double Jacketed Cooling Tank: Maintains consistent temperature with electric heating and cooling systems.
User-Friendly Design
- Easy Operation: Intuitive controls and interface for straightforward setup and operation.
- Large Inspection Windows: Allows excellent visual control of the dyeing process.
Versatile Applications
- Wide Range of Fabrics: Suitable for pre-treating, scouring, and dyeing various textile fabrics, including crease-sensitive and non-permeable textiles.
Specifications Table
| Feature | Specification |
|---|---|
| Fabric Width | 20 inches |
| Condition | Atmospheric |
| Fabric Speed | Variable and adjustable speed with controller |
| Temperature Control | Fully automatic by controllers |
| Heating | Electric heating system with rate of rise and top temperature control, double jacketed cooling tank system |
| Fabric Tension | Adjustable and consistent fabric tension |
| Temperature Range | Room temperature to more than 100°C |
| Temperature Sensors | PT100 type temperature sensors |
| Dye Mixing | Continuous mixing of dye with agitator (mixer) inside the dye tub |
| Air Source Control | Air source pressure 0.45～0.8Mpa, largest air consumption 200L/min |
| Power Source | Rated power source 220V, 50HZ |
| Outer Line Size (mm) | 1300×980×1510 |
| Weight | 180KG |
| Power | 1KW |
Tradition of Jigger Machines
Processes such as pre-treating, scouring, and dyeing of textile fabrics have been carried out on jiggers since the beginning of the textile industry. The jigger is especially suitable for treating crease-sensitive, non-permeable, fine, and heavy textiles, mostly made of natural fibers.
Marjan Polymer Industries’ Lab Jigger
The JD500 is designed to achieve “right-first-time” results, ensuring lab recipes translate accurately to bulk production. It is also an excellent alternative for sampling and processing narrow fabrics. The JD500 shares construction features with commercial industrial jiggers, including large inspection windows for visual control and high insulation to prevent heat loss.
Main Features Include:
- High-Quality Construction: Built with high-grade materials for durability and performance.
- Consistent Fabric Tension and Speed: Ensures uniform processing and high-quality output.
- Optimal Liquor Ratio: Designed for economic dyeing with small batches.
- Large Inspection Windows: Allows visual monitoring of the entire process.
- Advanced Rollers and Drive System: Ensures proper fabric tension and control.
- Heating and Temperature Control: Uniform heating and precise temperature control with PT100 sensors.
- Effective Mixing: Agitator ensures proper mixing of dye liquor for uniform dyeing.
General Characteristics
Inspection Window
- Large Window: Provides excellent visual control and minimizes heat loss.
- Sealing: Ensures consistent internal temperature.
Liquor Trough
- Design: Optimized for consistent liquor-to-dye ratio and efficient small-batch dyeing.
- Drain Valves: Large valves for quick liquor discharge.
Trough Cooling Jacket
- Double Jacketed Tank: Provides effective cooling with manual control valves for precise temperature management.
Main Rollers
- Support Rollers: Two main rollers with additional nip rolls for fabric support and immersion in dye liquor.
- Drive System: Direct drive with variable frequency drives for speed control and fabric tension management.
Heating
- Electric Heaters: Provide uniform heating of dye liquor with precise control.
Temperature Measurement and Control
- Sensors: PT100 sensors for accurate temperature monitoring.
- Control Loop: Real-time temperature control with digital indicators.
Fabric Tension
- Adjustable System: Mechanically controlled for consistent fabric tension.
Agitation
- Mixer: Ensures uniform mixing of dye liquor for consistent dyeing.
Floor Mounted Stand
- Mild Steel Stand: Coated for durability and stability.
Tools & Accessories
- Complete Set: Includes all necessary tools for operation, maintenance, and cleaning.
Installation and Training
Comprehensive Installation Services
- Process: Complete installation and setup by factory-trained engineers.
- Seamless Integration: Ensures smooth integration into your facility.
Thorough Training Programs
- Training: Extensive training for operational and maintenance aspects.
- Benefits: Maximizes efficiency and productivity.
Warranty
Limited Warranty
- Duration: 12 months limited warranty on parts and services.
- Exclusions: Excludes consumables and user-damaged parts.
