Automatic Film Applicator
Precise and Reproducible Coating automatic film applicator
manufacturer: Marjan Polymer Industries pakistan
Model # MAF-400
Product Introduction
The Automatic Film Applicator by Marjan Polymer Industries, Model # MAF-400, is designed to enable experimental chemists to draw down precise coating films on various substrates. Manufactured in Pakistan, this state-of-the-art equipment eliminates errors caused by manual factors, ensuring high reproducibility of paint and polymer films. By controlling shear rate and downward force, the applicator ensures consistent and accurate film application, making it an indispensable tool in research and quality control laboratories.
Key Features
High Precision and Reproducibility
- Automated Process: Reduces errors caused by manual application.
- Consistent Results: Ensures high reproducibility of paint and polymer films.
Advanced Design
- Vacuum Bed: Smoothly sucks test paper on the vacuum bed, improving film application accuracy.
- Uniform Suction: Optimal vacuum plate design ensures uniform suction power distribution.
Versatile and Adjustable
- Traversing Speed: Adjustable from ~1 to 160mm/sec.
- Stroke Length: 400 mm with adjustable overall speed and distance.
User-Friendly Interface
- Digital Display: Shows settings, temperature, and coating speed for easy monitoring.
- Controllable Distance: Up to ~400mm for precise application control.
Specifications Table
Feature | Specification |
---|---|
Configuration | Automatic Film Applicator |
Traversing Speed | ~ 1 ~ 160mm/sec |
Stroke Length | 400 mm |
Overall Speed & Distance | Adjustable, variable |
Controllable Distance | ~ 400mm |
Draw Down Bed Size | 400 ~ 450 x 300mm (L x W) |
Coating Plate | Flat Aluminum Vacuum plate with 1mm holes |
Additional Accessory | External glass plate for easy attachment/detachment |
Vacuum Bed | High precision vacuum suction-gas bed plate |
Temperature Range | Room temperature ~ 150°C |
Heating Power | ~ 2000W |
Electric Power | 220-230V, 50/60 Hz |
Display | Digital display of settings, temperature, & coating speed |
Vacuum Pump | Included |
Doctor Blade Film Coater | Width 300mm, thickness up to 5mm with precision approx. 10um |
Types of Film Applicators
Standard Film Applicator
- Description: Ideal for general laboratory use, offering precise film application.
- Benefits: Provides reliable and consistent coating results.
Heated Film Applicator
- Description: Equipped with a heating function for temperature-sensitive applications.
- Benefits: Ensures accurate film application even at elevated temperatures.
Vacuum Film Applicator
- Description: Uses vacuum suction for better repeatability and precision in film application.
- Benefits: Ideal for high-precision and demanding applications.
Applications
Research and Development
- Usage: Used in R&D labs for developing new coatings and materials.
- Benefits: Ensures precise and reproducible film applications.
Quality Control
- Usage: Ideal for QC laboratories to test and verify the quality of coatings and films.
- Benefits: Provides consistent and accurate testing results.
Industrial Applications
- Usage: Suitable for industrial settings where precise coating application is required.
- Benefits: Enhances product quality and process efficiency.
Accessories and Tools Included
Essential Accessories
- Vacuum Pump: Supports materials for precise application.
- Doctor Blade Film Coater: Width 300mm, thickness up to 5mm with precision approx. 10um.
- External Glass Plate: Additional accessory for easy attachment/detachment on the aluminum plate.
Installation and Training
Comprehensive Installation Services
- Process: Complete installation and setup by factory-trained engineers and technicians.
- Seamless Integration: Ensures smooth integration into your laboratory or facility, minimizing downtime and maximizing efficiency.
Thorough Training Programs
- Training: Extensive training for your staff, covering operational and maintenance aspects.
- Benefits: Maximizes productivity and efficiency by ensuring your team is well-versed in using the applicator.
Warranty
Limited Warranty
- Duration: 12 months limited warranty on parts and after-sales services.
- Exclusions: Excludes consumables, user-damaged parts, and damages caused by electrical failures, fire, or natural disasters.