Suspension Polymerization Reactor
High-Efficiency Polymer Production Solution
Advanced Suspension Polymerization Reactor
Product Introduction
The Suspension Polymerization Reactor is a state-of-the-art equipment designed for the efficient production of polymers through suspension polymerization processes. This reactor, engineered with precision and reliability, is ideal for research, development, and industrial production. It provides precise control over reaction parameters to ensure high-quality polymer products. Manufactured with high-quality stainless steel, it offers superior corrosion resistance and durability.
Key Features
Superior Control and Precision
- Precise Reaction Control: Offers accurate control over temperature, pressure, and mixing, ensuring consistent and high-quality polymer production.
- Automated Monitoring: Features real-time monitoring and control systems to maintain optimal reaction conditions.
Robust Construction
- High-Quality Materials: Constructed from 100% corrosion-resistant stainless steel.
- Durability: Designed for long-lasting performance with minimal maintenance.
- Double-Walled Vessel Frame: Ensures efficient heat distribution and insulation.
Versatile Applications
- Wide Range of Polymers: Suitable for producing various polymers, including polystyrene and other suspension polymerizations.
- Scalability: Ideal for both small-scale research and large-scale industrial production.
User-Friendly Design
- Easy Operation: Intuitive interface for easy setup and operation.
- Safety Features: Equipped with multiple safety systems, including a pressure relief valve and emergency stop button.
Specifications Table
| Feature | Specification |
|---|---|
| Material of Construction | Stainless steel 100% corrosion resistance vessel |
| Working of Reactor | Suitable for various polymerization reactions |
| Body Type of Reactor | Double-walled vessel frame |
| Vessel’s Working Volume | 25 – 30 Liters (customizable) |
| Stirring Mechanism | Mechanical stirring with mixing impeller |
| Impeller | Interchangeable stainless steel impeller blades (2 included) |
| Speed | Adjustable speed, 0-500 rpm |
| Motor | Gear motor |
| Observation Window | View window for convenient observation during reaction |
| Condenser | Equipped with condenser system with water circulation |
| Liquid Inlet Ports | Equipped with 2 x sealable liquid addition ports |
| Torque Measurement | Equipped with torque measuring device |
| Drain Valve | Equipped with valve for complete drain |
| Gas Control Mechanism | Equipped with gas control system with rotameter |
| Gas Inlet Ports | Equipped with gas inlet port |
| Gas Cylinder (Optional) | Oxygen/Nitrogen gas cylinder with regulator and key (optional) |
| Safety Valve | Equipped with pressure relief/safety valve |
| Temperature | Electrically heated system, room temperature to 150°C (customizable) |
| Heating Power | 3-6 KW (suitable to reach maximum temperature in <10 min) |
| Temperature Controller | Equipped with an automatic temperature controller |
| Temperature Sensor/Thermocouple | PT-100 temperature sensor/thermocouple installed |
| Control Box | Indication lights, emergency stop button, temperature controller, rpm controller, Amp and voltage meters |
| Reactor Stand | High grade anti-corrosion cold galvanized coated metallic stand |
| Cooling (Optional) | Low temperature rapid cooling with chiller (optional) |
Types of Polymerization Reactors
Batch Polymerization Reactor
- Description: Suitable for batch production of polymers.
- Benefits: Provides precise control over reaction parameters for consistent product quality.
Continuous Polymerization Reactor
- Description: Designed for continuous polymer production.
- Benefits: Ensures high efficiency and scalability for large-scale production.
Semi-Batch Polymerization Reactor
- Description: Combines features of batch and continuous reactors.
- Benefits: Offers flexibility in reaction control and production scalability.
Applications
Research and Development
- Usage: Used in R&D labs for developing new polymer formulations.
- Benefits: Provides precise control and monitoring for experimental accuracy.
Industrial Production
- Usage: Ideal for large-scale production of commercial polymers.
- Benefits: Ensures high efficiency and consistent product quality.
Specialty Polymers
- Usage: Suitable for producing specialty polymers with specific properties.
- Benefits: Allows for customization of polymer properties to meet specific requirements.
Accessories and Tools Included
Essential Accessories
- Mixing Blades: Various types of mixing blades for different polymerization needs.
- Temperature Sensors: High-precision sensors for accurate temperature monitoring.
- Pressure Gauges: Reliable pressure gauges for safe operation.
- Cooling Device: Optional low-temperature rapid cooling with chiller.
Additional Tools
- Cleaning Kit: Ensures easy maintenance and cleaning of the reactor.
- User Manual: Provides detailed instructions for operation and maintenance.
Installation and Training
Comprehensive Installation Services
- Process: Complete installation and setup by factory-trained engineers and technicians.
- Seamless Integration: Ensures smooth integration into your laboratory or production facility, minimizing downtime and maximizing efficiency.
Thorough Training Programs
- Training: Extensive training for your staff, covering operational and maintenance aspects.
- Benefits: Maximizes productivity and efficiency by ensuring your team is well-versed in using the reactor.
Warranty
Limited Warranty
- Duration: 12 months limited warranty on parts and after-sales services.
- Exclusions: Excludes consumables, user-damaged parts, and damages caused by electrical failures, fire, or natural disasters.
