Twin Screw Extruder

Twin Screw Extruder

The Twin Screw Extruder offers high-performance mixing and extrusion for polymers, plastics, rubber, and food industries. Features robust construction, precise control, and advanced safety systems.

Twin Screw Extruder

Advanced Extrusion Technology

High-Performance Twin Screw Extruder

Product Introduction

The Twin Screw Extruder by Marjan Polymer Industries is a cutting-edge extrusion machine designed for efficient mixing and processing of various materials. Ideal for applications in polymers, rubber, and food industries, this high-performance extruder ensures precise control over the extrusion process. With robust construction and advanced features, it delivers reliable operation and superior quality output.

Key Features

Superior Mixing and Extrusion
  • High Efficiency: Delivers uniform mixing and consistent extrusion of materials.
  • Versatile Applications: Suitable for processing plastics, rubber, and food products.
Robust Construction
  • Durable Materials: Fabricated with high-quality stainless steel for longevity and corrosion resistance.
  • Advanced Insulation: Features advanced insulating materials to minimize heat loss and enhance energy efficiency.
User-Friendly Design
  • Easy Operation: Intuitive controls and interface for easy setup and operation.
  • Automated Functions: Includes automated functions to boost efficiency and productivity.
Precise Control
  • Temperature Control: Offers precise temperature control for accurate and consistent results.
  • Pressure Control: Equipped with a pressure relief valve and vacuum gauge for monitoring and control.

Specifications Table

Feature Specification
Material of Construction Stainless steel
Mixing Augers Dual-sided mixing screws/augers
Nozzle Diameter 3” – 4”
Max. Batch Capacity 20-25 Kg
Hopper Size 9” to 12”
Clay Cut-off Wired cutting system
Conveyor Receiving conveyor table for extruded material
Collection Chamber Coated with “Cold Galvanizing Compound” 
Vacuum Mixing Integrated vacuum mixing system
Pressure Valve Vacuum pressure relief valve
Vacuum Gauge Continuous vacuum monitoring
Vacuum Pump Oil-free vacuum pump included
Motor Min. 1 HP Gear Driven Motor
Power 220V, 50/60 Hz
Dual Safety System Limit switch and overload protection
Extruding Die Stainless steel dies, multi-dimensional
Roller Shelf Stainless steel roller shelf

Types of Twin Screw Extruders

Standard Twin Screw Extruder
  • Description: Ideal for general-purpose mixing and extrusion applications.
  • Benefits: Provides reliable and consistent performance across various uses.
High-Performance Twin Screw Extruder
  • Description: Designed for applications requiring enhanced control and precision.
  • Benefits: Ensures high efficiency and reliability in demanding environments.
Customizable Twin Screw Extruder
  • Description: Tailored to meet specific application requirements.
  • Benefits: Offers flexibility and precision for specialized processes.

Applications

Plastics Industry
  • Usage: Used for processing and mixing plastic materials.
  • Benefits: Ensures consistent quality and high productivity.
Rubber Industry
  • Usage: Ideal for mixing and extruding rubber compounds.
  • Benefits: Provides uniform mixing and efficient processing.
Food Industry
  • Usage: Suitable for extruding food products such as snacks and cereals.
  • Benefits: Ensures safe and hygienic processing.

Accessories and Tools Included

Essential Accessories
  • Mixing Augers: High-quality dual-sided mixing screws for efficient mixing.
  • Extruding Dies: Stainless steel dies with multi-dimensional capabilities.
Additional Tools
  • Cleaning Kit: Ensures easy maintenance and cleaning of the extruder.
  • User Manual: Provides detailed instructions for operation and maintenance.
Spares Kit
  • Contents: Set of spare parts and fittings including a 10-foot long flexible pipe, six Inconel rupture discs/valves, and different gaskets.

Installation and Training

Comprehensive Installation Services
  • Process: Complete installation and setup by factory-trained engineers.
  • Seamless Integration: Ensures smooth integration into your production facility, minimizing downtime.
Thorough Training Programs
  • Training: Extensive training for your staff on operating and maintaining the twin screw extruder.
  • Benefits: Maximizes productivity and efficiency by ensuring your team is proficient in using the extruder.

Warranty

Limited Warranty
  • Duration: 12 months limited warranty on parts and after-sales services.
  • Exclusions: Excludes consumables, user-damaged parts, and damages caused by improper handling.