Twin Screw Extruder
Advanced Extrusion Technology
High-Performance Twin Screw Extruder
Product Introduction
The Twin Screw Extruder by Marjan Polymer Industries is a cutting-edge extrusion machine designed for efficient mixing and processing of various materials. Ideal for applications in polymers, rubber, and food industries, this high-performance extruder ensures precise control over the extrusion process. With robust construction and advanced features, it delivers reliable operation and superior quality output.
Key Features
Superior Mixing and Extrusion
- High Efficiency: Delivers uniform mixing and consistent extrusion of materials.
- Versatile Applications: Suitable for processing plastics, rubber, and food products.
Robust Construction
- Durable Materials: Fabricated with high-quality stainless steel for longevity and corrosion resistance.
- Advanced Insulation: Features advanced insulating materials to minimize heat loss and enhance energy efficiency.
User-Friendly Design
- Easy Operation: Intuitive controls and interface for easy setup and operation.
- Automated Functions: Includes automated functions to boost efficiency and productivity.
Precise Control
- Temperature Control: Offers precise temperature control for accurate and consistent results.
- Pressure Control: Equipped with a pressure relief valve and vacuum gauge for monitoring and control.
Specifications Table
Feature | Specification |
---|---|
Material of Construction | Stainless steel |
Mixing Augers | Dual-sided mixing screws/augers |
Nozzle Diameter | 3” – 4” |
Max. Batch Capacity | 20-25 Kg |
Hopper Size | 9” to 12” |
Clay Cut-off | Wired cutting system |
Conveyor | Receiving conveyor table for extruded material |
Collection Chamber | Coated with “Cold Galvanizing Compound” |
Vacuum Mixing | Integrated vacuum mixing system |
Pressure Valve | Vacuum pressure relief valve |
Vacuum Gauge | Continuous vacuum monitoring |
Vacuum Pump | Oil-free vacuum pump included |
Motor | Min. 1 HP Gear Driven Motor |
Power | 220V, 50/60 Hz |
Dual Safety System | Limit switch and overload protection |
Extruding Die | Stainless steel dies, multi-dimensional |
Roller Shelf | Stainless steel roller shelf |
Types of Twin Screw Extruders
Standard Twin Screw Extruder
- Description: Ideal for general-purpose mixing and extrusion applications.
- Benefits: Provides reliable and consistent performance across various uses.
High-Performance Twin Screw Extruder
- Description: Designed for applications requiring enhanced control and precision.
- Benefits: Ensures high efficiency and reliability in demanding environments.
Customizable Twin Screw Extruder
- Description: Tailored to meet specific application requirements.
- Benefits: Offers flexibility and precision for specialized processes.
Applications
Plastics Industry
- Usage: Used for processing and mixing plastic materials.
- Benefits: Ensures consistent quality and high productivity.
Rubber Industry
- Usage: Ideal for mixing and extruding rubber compounds.
- Benefits: Provides uniform mixing and efficient processing.
Food Industry
- Usage: Suitable for extruding food products such as snacks and cereals.
- Benefits: Ensures safe and hygienic processing.
Accessories and Tools Included
Essential Accessories
- Mixing Augers: High-quality dual-sided mixing screws for efficient mixing.
- Extruding Dies: Stainless steel dies with multi-dimensional capabilities.
Additional Tools
- Cleaning Kit: Ensures easy maintenance and cleaning of the extruder.
- User Manual: Provides detailed instructions for operation and maintenance.
Spares Kit
- Contents: Set of spare parts and fittings including a 10-foot long flexible pipe, six Inconel rupture discs/valves, and different gaskets.
Installation and Training
Comprehensive Installation Services
- Process: Complete installation and setup by factory-trained engineers.
- Seamless Integration: Ensures smooth integration into your production facility, minimizing downtime.
Thorough Training Programs
- Training: Extensive training for your staff on operating and maintaining the twin screw extruder.
- Benefits: Maximizes productivity and efficiency by ensuring your team is proficient in using the extruder.
Warranty
Limited Warranty
- Duration: 12 months limited warranty on parts and after-sales services.
- Exclusions: Excludes consumables, user-damaged parts, and damages caused by improper handling.